Cooling Towers

Open-Loop Cooling Towers

Open-circuit cooling tower repair in Egypt — the most widespread and efficient type of evaporative cooling. Water is sprayed directly over the fill to contact ambient air. Common brands: BAC, Marley, Evapco. Call **16062** for periodic service that ensures top efficiency.

Technician checking the upper spray nozzles of an open-circuit cooling tower at a chemical plant

In an open tower, the cooling water makes direct contact with ambient air, evaporating part of the water and rejecting heat. This system needs intensive water treatment because the water is constantly exposed to external contamination and dust. Common faults are clogged spray nozzles, algae buildup in the lower basin, and fan corrosion.

Signs Your Open-Loop Needs Service

Common Technical Faults

The most frequent faults we encounter while servicing Open-Loop — ranked by occurrence.

  1. 01

    Clogged spray nozzles — 40%

  2. 02

    Salt and algae buildup on the fill pack (fill pack scaling)

  3. 03

    Make-up float valve failure

  4. 04

    Worn fan motor bearings

  5. 05

    Worn or snapped V-belts

  6. 06

    Clogged suction strainer

  7. 07

    Damaged drift eliminators (increased water loss)

  8. 08

    Corrosion of the metal basin and water leakage

Our Specialized Open-Loop Services

Cleaning and unclogging spray nozzles and replacing damaged ones

Chemical washing of the fill to remove salts and algae

Repairing and replacing float and make-up valves

Replacing genuine motor bearings and belts

Cleaning and sanitizing the lower basin and strainers

Replacing the drift eliminators to reduce water loss

Sealing and restoring fiberglass water basins

Mechanical balancing of the fans to ensure stability

Maintenance Tips for Open-Loop

Open-Loop Service for All Brands

A technician specialized in each brand — click your brand for its detailed page.

Frequently Asked Questions about Open-Loop

Why does the tower throw out a lot of water spray?

Usually the drift eliminators are damaged or broken; they are responsible for catching water droplets and stopping them escaping with the air. They must be replaced immediately to save water. Call 16062.

Can fully clogged fill be cleaned?

If the clogging is very hard scale, chemical cleaning may not work and the fill must be replaced to restore cooling efficiency.

What is the service life of open tower fill?

5 to 8 years depending on the water treatment quality and the type of fill used.

Other Types in Cooling Towers

Need a Open-Loop Technician Now?

On-site diagnosis, clear pricing before any work, and a 6-month written warranty.